The overall operation process and precautions of the automatic riveting machine

First. Preparation before homework

①Check whether the machine is stable.

② Whether the power socket is firmly inserted.

③ Adjust the distance of the buoyancy center of the upper die according to the specifications of the rivet, try the die manually, and check whether the riveting conforms to each product model.

④Turn on the power and test the pedal, if the motor is running normally, it is ready.

Second. Operation method

①The power switch is placed in the "ON" position, and the motor and flywheel are running at this time.

②Place the material to be riveted on the center of buoyancy of the die, and after the hole positions are aligned, place the material to be processed for riveting.

③ Step on the pedal, release the clutch, make the upper die go from the top dead center to the bottom dead center, rive the rivet into the hole fixed by the material, return to the original top dead center, and complete the cycle.

Third. Operating procedures

①The power switch is set to "ON" position.

② Step on the pedal and release the release device.

③ With the manual flywheel, rotate the main shaft clockwise, so that the upper die moves from the top dead center to the bottom dead center, and then returns to the top dead center to lock the clutch, that is, a cycle.

④After the adjustment meets the requirements, manually rotate the spindle clockwise and the upper mold does not move, that is, the adjustment is completed.

Fourth. Exception Handling

①If any abnormality occurs during operation, the power should be turned off, and the professional should be notified for maintenance.

②If abnormal noise occurs during operation, stop the machine to check whether the motor is high temperature, and notify a professional for maintenance.

③ If you step on the pedal once during the operation, and the action is more than two times, it is normal for the subordinate to notify the professional for maintenance.

Fifth. Notes

1. Do not process work beyond the standard capacity

2. Do not work under high pressure for a long time.

3. The length of the rivet head should not exceed the regulations.

4. The hydraulic oil should be replaced after one year of use.

5. Radial equipment should be lubricated frequently.

6. Immediately stop for maintenance in case of abnormality, until the fault is eliminated.

7. The assembly and disassembly of the rivet head should be light and slow, especially when disassembling the rivet head, do not use brute force to pull it out. The rivet head should be rotated and pulled out slowly and forcefully. If the rivet seat of the inserted rivet head is pulled out of the normal position, there will be obvious deviations in the position of the rivet head after the rivet head is installed. At this time, the red safety cover should be removed, and the rivet seat can be used only after the rivet seat is installed in place, otherwise the machine will be easily damaged. .

8. The guide rails of the equipment should be coated with butter once a month to lubricate and prevent rust.

9. In use, the rivet head will have a slight bonding phenomenon when processing certain materials. In order to ensure the quality of riveting, the rivet head should be cleaned regularly to prevent metal bonding and thickening. When cleaning, fix the rivet head to the chuck of the lathe, and then polish it with sandpaper.

10. The radial riveting machine should lubricate the spherical pair after one month of use. The specific refueling method: see the following content.

A. Make sure the device is not working and turn off the power.

B. Screw the fine-tuning screw sleeve to the top, so that the fixing screw holes on the red safety cover are exposed.

C. Use a flat head screwdriver to unscrew the lowermost set screw.

D. Align the grease outlet with the screw hole and press the grease inward.

E. After refueling, install the set screw and tighten it. If the screw sleeve has been adjusted and you do not want to change the riveting feed, you can press the foot switch to lower the riveting head to the bottom dead center and then turn off the oil pump motor when only the oil pump motor is working, and then press 3 and 4 above. , 5-step refueling riveting machine is a mechanical stamping machine, it is difficult to have problems after debugging.